Money Matters

Installation Costs

The raw material and the equipment required for site excavation, paving, sub-base, drainage and turf installation are as follows:

Component Item
Raw Material Polyurethane Adhesives - 2 truck loads
  Shock-Absorbing Foam - 3 truck loads
  Synthetic Turf - 6000 sq metres
Equipment Rental Field Stripper
  Glue Machine to Spray Adhesive 
  Outrigger to Position Turf Rolls
  Moveable Sewing Machine
  Vacuum Sweeper
  Line Striper

Installation Procedure

Installation takes 4-6 weeks once the equipment and material is in place. The installation procedure is as follows:

Build a 2-3 foot supporting layer of asphalt
Build the irrigation sprinkler system and vertical drainage system
Sew the individual shock-absorbing foam rolls together
Spray the adhesive sprayed on the asphalt
Lay the sewn shock-absorbing foam roll onto the asphalt
Spray adhesive on the shock-absorbing foam roll
Lay a roll of turf fabric on the adhesive
Lay a second roll of turf face down on top of the first
Sew the outside edges together
Spray adhesive on the adjacent area and flip this top roll over
Repeat the above for each roll of turf till all the fabric is laid
Fasten the edges and line stripe the markings

Artificial Turf Manufacturers

The leading manufacturers of artificial turf hockey fields are:

Southwest Recreational Industries, Inc.
701 Leander Drive
Leander, Texas 78641
USA
Phone: (512) 259-0080
Fax: (512) 259-2952
Email: contact@astroturf.com
Website: astroturf.com
Factory 3, Dunlopillo Drive
107 Frankston-Dandenong Rd
Dandenong, South VIC 3175
AUSTRALIA
Phone: +61-3-9794-9888
Fax: +61-3-9794-7104
Email: info@balsam.com.au
Website: balsam.com.au
Desso DLW Sports Systems
Postbus 215
5340 AE Oss
NETHERLANDS
Phone: +31-412-660-000
Fax: +31-412-660-050
Email: info@ddsports.com
Website: dessodlw.com

Of the above companies, Astroturf offers a complete field installation for USD 750,000, with the following 7-year payment plan

Category Cost
Initial Field Cost $750,000
Down Payment $75,000 (10%)
Amount Financed $675,000
Fixed Semi-Annual Payment $66,000 (10%)

Note that this is the cost for installing an artificial turf field in USA. We would have to factor in costs of flying material and equipment to India, customs duties, and whether part of the construction can be done through local contractors. It would be best to float a global tender and let the 3 companies specified above give competitive offers.

Executive Summary Artificial Turf Field Money Matters Looking Ahead