
Installation Costs
The raw material and the equipment required for site excavation, paving, sub-base, drainage and turf installation are as follows:
| Component | Item |
| Raw Material | Polyurethane Adhesives - 2 truck loads |
| Shock-Absorbing Foam - 3 truck loads | |
| Synthetic Turf - 6000 sq metres | |
| Equipment Rental | Field Stripper |
| Glue Machine to Spray Adhesive | |
| Outrigger to Position Turf Rolls | |
| Moveable Sewing Machine | |
| Vacuum Sweeper | |
| Line Striper |
Installation Procedure
Installation takes 4-6 weeks once the equipment and material is in place. The installation procedure is as follows:
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Build a 2-3 foot supporting layer of asphalt |
| Build the irrigation sprinkler system and vertical drainage system | |
| Sew the individual shock-absorbing foam rolls together | |
| Spray the adhesive sprayed on the asphalt | |
| Lay the sewn shock-absorbing foam roll onto the asphalt | |
| Spray adhesive on the shock-absorbing foam roll | |
| Lay a roll of turf fabric on the adhesive | |
| Lay a second roll of turf face down on top of the first | |
| Sew the outside edges together | |
| Spray adhesive on the adjacent area and flip this top roll over | |
| Repeat the above for each roll of turf till all the fabric is laid | |
| Fasten the edges and line stripe the markings |
Artificial Turf Manufacturers
The leading manufacturers of artificial turf hockey fields are:
| Southwest Recreational Industries, Inc. 701 Leander Drive Leander, Texas 78641 USA |
Phone: (512) 259-0080 Fax: (512) 259-2952 Email: contact@astroturf.com Website: astroturf.com |
|
| Factory 3, Dunlopillo Drive 107 Frankston-Dandenong Rd Dandenong, South VIC 3175 AUSTRALIA |
Phone: +61-3-9794-9888 Fax: +61-3-9794-7104 Email: info@balsam.com.au Website: balsam.com.au |
|
| Desso DLW Sports Systems Postbus 215 5340 AE Oss NETHERLANDS |
Phone: +31-412-660-000 Fax: +31-412-660-050 Email: info@ddsports.com Website: dessodlw.com |
Of the above companies, Astroturf offers a complete field installation for USD 750,000, with the following 7-year payment plan
| Category | Cost |
| Initial Field Cost | $750,000 |
| Down Payment | $75,000 (10%) |
| Amount Financed | $675,000 |
| Fixed Semi-Annual Payment | $66,000 (10%) |
Note that this is the cost for installing an artificial turf field in USA. We would have to factor in costs of flying material and equipment to India, customs duties, and whether part of the construction can be done through local contractors. It would be best to float a global tender and let the 3 companies specified above give competitive offers.
| Executive Summary | Artificial Turf Field | Money Matters | Looking Ahead |